New type Double Layer Roll Forming Machine made in China PLC Control Automatic

1. Double layer roof sheet roll forming machine description

The double-layer roof sheets are rolled and molded, which are both solemn and elegant, and are beautiful. The appearance is smooth, ripple is uniform, the utilization rate is high, the strength is high, the production automation is high, the cost is low and durable.

Double-layer roof sheet roll forming machine products are widely used in large and medium-sized enterprises of civil construction, such as plant, garage, hangar, stadium exhibition hall, theaters and so on.


2. Main technical details of double layer roof roll forming machine

3. Introduction of main components of double layer roll forming machine

1). Manual Decoiler: 2 sets
Un-powered,Manually control steel coil inner bore shrinkage and stop,
Coil inner diameter is 500-- 508mm
Capacity: Max. 5 Ton

2). Main machine:
With feeding material guide, body frame made from H350 type steel by welding;
Rollers manufactured from 45# steel,CNC lathes,Heat Treatment, hard Chrome Coated;
Shafts Diameter=ф75mm,precision machined
Gear/Sprocket driving, about 18/16 step to form
Main Motor=5.5KW , Frequency speed control
Forming speed approx.13-15m/min

3). Hydraulic Cutting device:
Cutter frame made from high quality 20mm steel plate by welding
Post cut, stop to cutting,Two pieces cutting blades,no blanking
Hydraulic motor: 2.2KW Cutting pressure: 0-8Mpa
Cutting tool material: Cr12, Heat treatment

4). PLC Control System:
Touch screen brand:Taiwan WEINVIE ,PLC and Converter brand: Taiwan DELTA,Encoder brand:Japan Koyo
Control the quantity and cutting length automatically
Combined with: PLC, Inverter, Touch Screen, Encoder, etc
Cut-to-length tolerance≤±2 mm
Control Voltage 24V


3. Double layer roll forming machine flow chart

4. Quality assurance

The company organizes the production as per ISO9001:2008 standard. From design control, process control, inspection control to delivery, installed and service, we all operating a whole strict process control system. The running of the quality system performs quality manual, procedure files, work instruction and related technical and management standard together with standard and regulation layout by the company. Quality system realizes whole screw and whole procedure control completely.

Quality assurance procedure for important out-source parts.

a. Mainly out-sourced parts: control system, cylinder, hydraulic components, motor, pump etc.

b. After evaluation, select qualified suppliers as business partners.

c. Purchasing according to plan, purchase contract, quality requirement, technical standard, and inspection standard.

Jiangsu LeBron Machinery Technology Co., Ltd. (Brand Name: Lebron-Machinery) is a professional designer and manufacturer of Cold Roll Forming Machines. Founded in 2007, with over 10 years experience of in design and manufacture, now LBM is a leading and widely recognized manufacturer and exporter of the Cold Roll Forming Machines in Wuxi City, Jiangsu Province, China.

Founded in 2007, after over 10 years’ development, now, LBM company has factory and branch company employees over 130 people, total areas over 12000 square meters, plants areas over 10000 square meters. Registered capital 10 million RMB. Annual output value over 70 million RMB. The factory has 11-set advanced CNC production lines on-site, has 15 professional technicians, among them, there are 5 engineers with more than 20 years of experience.

LBM company is specialized in the production of various kinds of Cold Roll Forming Machines. The machine ranges covering Roofing Sheet Roll Forming Machine, Wall Panel Roll Forming Machine, Corrugated Roofing Sheet Roll Forming Machine, C/Z Purlin Roll Forming Machine, Floor Deck Roll Forming Machine, Sandwich Panel Roll Forming Machine, Metal Gutter Roll Forming Machine, Metal Downspout Roll Forming Machine, Door Frame Roll Forming Machine, Shutter Door Roll Forming Machine, Window Frame Roll Forming Machine, Storage Rack Roll Forming Machine, Structure Profiles Roll Forming Machine, Cable Tray Roll Forming Machine, Solar Strut Channel Roll Forming Machine, Highway guardrail roll forming machine, Car panel roll forming machine, etc.

LBM Company’s roll forming machines are widely used in the production of industrial products. With over 260 customer relationships, LBM sells to leading companies in a wide variety of industries. We service a multitude of industries with custom Cold Roll Forming Machines including Automotive parts, Vessel accessories, Decking & Panel, Garage Doors (including door skins and track), Window & Door Frame, Roofing, Siding, Purlins, Gutter, Soffit, Corner-bead, Fencing, Shelving and Racking, Construction materials, etc.

LBM constantly provides good quality machines to our clients with timely deliveries at the most competitive prices. Meantime, LBM has the people and experience to help you succeed with dedicated after-sales support, customer service, and technical expertise.